Automatic Light Pole Base Plate Welding Machine With Manipulator Robot
Description
Tewei manufacture new design automatic welder for light pole base plate.It have two functions：base plate welding and lamp door cutting.It is a best partner for light pole welding machine.
Specification
2.1Door cutting and base plate welding machine : Tapered pole base plate (outside + inside + stiffener)
Pole thickness: 2-5mm
Pole bottom diameter: φ100-320mm
Pole max weight: 300KG
Base plate size: minimum 250*250mm, maximum 600*600mm
Stiffener size: 120*120mm . we can add according to customer’s requirement
2.2Method
Pole loading and unloading: by manual
Welding: MAG/CO2
Cutting :Hypertherm Powermax 65
Structure Description
3.1 Base:
Light pole base plate welding machine is equipped with a four-jaw chuck mechanism and a material holder for clamping pole.
3.2 Welding mechanism:
FANUC, M-10iD12 welding robot, guarantees stable and reliable welding quality. It is used to weld bottom base plate, four stiffeners.
3.3 Cutting parts:
For cutting the light pole service door, Shanghai Jiaotong University F6200 CNC system, touch screen, Hypertherm Max65 Plasma power source from USA
Working Video
Technical Parameter
| Control axes | 2 Axes Linkage max |
| Control accuracy | ±0.001mm |
| Coordinate range | ± 99999.99mm |
| Maximum operating speed | 30 M / min |
| Minimum time class resolution | 1ms |
| System working power supply | DC+24V，Power greater than 150W |
| System working environment | temperature-10℃to+60℃ |
| relative humidity | 0-95%No condensation |
| General output port | 16，200mA（Scalable） |
| General input port | 16，（Scalable） |
Principle
3.4 Pole holding:
The holding mechanism is for holding the pole and turning with the positioner. Turing angle is 0 to 360 °.
3.5 Track:
The track enables the pole embedding mechanism to move freely . The track length is 8000mm.
3.6 Robot walking mechanism:
It is used to move the robot from stiffener welding position to base plate welding position. It uses imported servo drag chain.
3.7 Control cabinet
The control cabinet can adjust relevant welding parameters and write to the program.
3.8 FANUC M-10iD12 Robot
The new M-10iD/12 robot reaches the highest axis speed and precision in its field.
Especially for narrow work spaces, or when being mounted upside down, this highly versatile
robot gives a full working envelope, reach and stroke for higher production throughput.
If you want to know more details of light pole base plate welding machine
please contact us now！
